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Precision Spark Erosion Machine with ±0.001 mm Accuracy and 500mm x 400mm x 300mm Workpiece Size for Superior Surface Finish
Place of Origin:China
Brand Name:HANYANG
Certification:ISO 9001
Minimum Order Quantity:100
Payment Terms:L/C,D/P,T/T
Supply Ability:1000pices/per
Product Details
Highlight:
Positioning accuracy ±0.001 mm Spark Erosion Machine
,Max workpiece size 500mm x 400mm x 300mm Electrical Discharge Machining Machine
,Surface roughness (Ra) 0.2 to 1.6 µm Electric Spark Erosion System
Application:
Precision Machining Of Hard Metals And Complex Shapes
Coolingsystem:
Water Cooling System
Powerconsumption:
5 KW
Maxmachiningdepth:
200 Mm
Controlsystem:
CNC (Computer Numerical Control)
Productname:
Spark Erosion Machine
Machinetype:
Electrical Discharge Machine (EDM)
Pulsegenerator:
High-frequency Pulse Generator
Product Description
Positioning Accuracy ±0.001 mm Electrical Discharge Machining Machine
The Spark Erosion Machine is a highly advanced Electric Spark Erosion System designed to meet the rigorous demands of modern manufacturing and precision engineering. This machine delivers superior performance with robust capabilities and state-of-the-art technology, making it indispensable for meticulous machining of hard materials.
With a maximum workpiece size of 500mm × 400mm × 300mm, this system accommodates a wide range of components for versatile applications across different sectors. The machine achieves exceptional surface finish quality with surface roughness (Ra) ranging from 0.2 to 1.6 µm, meeting stringent quality standards essential for aerospace, automotive, medical devices, and mold-making industries.
Engineered to handle electrodes up to 100mm maximum diameter, the machine enables creation of intricate and detailed shapes with high accuracy. The positioning accuracy of ±0.001 mm ensures precisely controlled cuts and sparks, resulting in consistently high-quality outputs critical for applications with tight tolerances.
Reliability and smooth operation are enhanced by the closed-loop servo control system, which continuously monitors and adjusts the machining process in real-time. Advanced control software and ergonomic interfaces facilitate ease of use, allowing operators to program complex machining routines with minimal effort.
Applications
The HANYANG Spark Erosion Machine is designed for high-precision machining needs across various industries, excelling in processing hard metals and complex shapes difficult to machine using traditional methods.
- Mold and Die Manufacturing: Ideal for creating deep cavities and intricate mold components with maximum machining depth of 200mm
- Aerospace Industry: Machines hard-to-cut materials including titanium alloys and superalloys for engine components and turbine blades
- Medical Device Industry: Produces intricate surgical instruments, implants, and micro-components with complex geometries
- Small Batch Production and Prototyping: Offers flexibility and accuracy for research and development applications
The combination of closed-loop servo control, water cooling system, and efficient 5 KW power consumption makes this machine indispensable for industries requiring high-precision machining of complex metal parts.
Customization
HANYANG offers comprehensive Product Customization Services for the Spark Erosion Machine to meet specific machining needs. Our Wire Spark Erosion Machine features:
- High-frequency Pulse Generator for precise and efficient cutting performance
- Maximum machining depth of 200mm for versatile industrial applications
- Water Cooling System to maintain optimal operating temperatures
- Exceptional positioning accuracy of ±0.001mm for intricate machining tasks
Choose HANYANG's customized solutions to optimize your machining processes with advanced Wire Spark Erosion Machine technology tailored to deliver superior results and reliability.
Support and Services
Our Spark Erosion Machine is backed by comprehensive technical support and services to ensure optimal performance and customer satisfaction.
- Technical Support: Expert guidance on installation, operation, and maintenance with troubleshooting assistance and software updates
- Scheduled Maintenance: Routine inspections, part replacements, and calibration to maintain precision and reliability
- Training Sessions: Staff training for proper use and handling, enhancing safety and productivity
- Customization Options: Upgrade paths to adapt to evolving manufacturing needs
Packing and Shipping
Product Packaging: The Spark Erosion Machine is carefully packaged using high-quality, durable materials. Secured within custom-fitted foam inside a sturdy wooden crate, the packaging provides maximum protection against shocks and vibrations. Delicate components are wrapped with anti-static and moisture-resistant materials.
Shipping: Shipped via reliable freight carriers experienced with precision industrial equipment. Options include standard ground transport and expedited air freight. Each shipment is fully insured and tracked, with detailed checklist and user manual provided upon delivery.
Frequently Asked Questions
Q1: What is the HANYANG Spark Erosion Machine used for?
A1: The HANYANG Spark Erosion Machine is primarily used for precision machining of hard metals and complex shapes through electrical discharge machining (EDM). It is ideal for mold making, tool manufacturing, and intricate part fabrication.
Q2: What materials can the HANYANG Spark Erosion Machine work with?
A2: The machine can process a wide range of conductive materials including hardened steel, tungsten carbide, titanium, and other hard metals that are difficult to machine with traditional methods.
Q3: What are the key features of the HANYANG Spark Erosion Machine?
A3: Key features include high precision machining capability, user-friendly CNC controls, stable performance, efficient spark generation, and compatibility with various electrode materials for versatile applications.
Q4: How does the HANYANG Spark Erosion Machine ensure precision in machining?
A4: The machine utilizes advanced CNC control systems combined with stable spark erosion technology to achieve high accuracy and fine surface finishes, enabling production of complex and detailed parts.
Q5: What maintenance is required for the HANYANG Spark Erosion Machine?
A5: Regular maintenance includes cleaning the dielectric fluid system, checking and replacing electrodes, inspecting electrical connections, and ensuring the CNC system is updated and calibrated for optimal performance.
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